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    Followup to the Onewheel XS

    Mods & DIY
    xs diy
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    • NotSure
      NotSure XR Pint @Lia last edited by

      @lia said in Followup to the Onewheel XS:

      CNC

      finally!

      XR's got what plants crave!

      Lia 1 Reply Last reply Reply Quote 2
      • Lia
        Lia GT XR Pint Plus V1 DIY @NotSure last edited by

        @notsure I know, about time lol.

        1 Reply Last reply Reply Quote 2
        • LOAFFETTE
          LOAFFETTE DIY last edited by

          watching this project makes me want to jump into making a complete CAD model of my Onewheel for the hell of it

          This is amazing, and I'm beyond impressed!

          113 volts?! I could lick that!

          1 Reply Last reply Reply Quote 2
          • Lia
            Lia GT XR Pint Plus V1 DIY last edited by Lia

            I am painfully falling behind on things >.>

            Was experimenting and I think I found a way to translate 2D geometry onto 3D planes... then also 3D geometry onto other 3D planes.

            What I'm trying to say is I have roughly re-created the Enduro for a little XS version when I get time and cash to experiment with casting.
            XS Enduro.png

            It's really dirty but I discovered the Flowify plugin for Sketchup (Yes the XS is still being done in Sketchup). It needs a lot of tiding up and maybe doing at a larger scale to remove the geometry errors but I am very proud of this :3

            Below is what it looks like when creating the geometry. Don't ask me how tf it works, it's just magic.
            2bfe3ebe-91a2-4f55-9bef-e834f8c64a0b-image.png


            Edit
            Okay it's messy and I'm figuring out how Flowify does the deforming BUT... it's looking cleaner!
            Onewheel XS.png

            Onewheel XS 2.png


            Edit 2
            I fixed the warping!!!!!!!
            Onewheel XS 3.png

            1 Reply Last reply Reply Quote 5
            • Sirgu
              Sirgu XR last edited by

              Out of curiosity. How did you got to this point deciding making XS Enduro as only aftermarket part? (Electronics aside) I thought you intended to re-create solely originals resized.

              Lia 1 Reply Last reply Reply Quote 2
              • Lia
                Lia GT XR Pint Plus V1 DIY @Sirgu last edited by

                @sirgu I want to eventually make 2 others, one that's a half scale version of my board Slushy and one of @cheppy44 's board that has an Enduro :)

                1 Reply Last reply Reply Quote 1
                • LOAFFETTE
                  LOAFFETTE DIY last edited by

                  this is amazing!

                  I'm excited to see what comes of this project!

                  113 volts?! I could lick that!

                  1 Reply Last reply Reply Quote 1
                  • Lia
                    Lia GT XR Pint Plus V1 DIY last edited by Lia

                    You wouldn't download a tire?
                    Onewheel XS 4.png
                    Onewheel XS 5.png

                    My poor computer is suffering with this one. I might have to remove the tire when doing anything else just so I can go back to having more than like 10 frames when panning around.

                    Onewheel XS 6.png

                    I also have to figure a way to print it since like... well...
                    de5c5e7e-a184-48c1-88c6-c97e5d5f50bb-image.png

                    The resin printer would be ideal but the support would get in the tread. If I halve it the model won't lay flat on the bed so it'll be hard to get it looking nice post processed.

                    I'll figure something out :3

                    1 Reply Last reply Reply Quote 5
                    • Lia
                      Lia GT XR Pint Plus V1 DIY last edited by

                      So I've been a bit busy... scratch that extremely busy so I haven't had time or funds to pour into this recently as much as I'd love too.

                      However earlier this month me and @cheppy44 went to OpenSauce. It's an event for makers by makers. Nick thought it would be a good idea to bring the XS. Unfortunately we didn't have time to get a booth but we walked around carrying the lil bebe.

                      Honestly it was an amazing idea because the dinky little guy got a lot of attention from a number of other event goers especially Wren, James and Ian from the Hacksmith and Cody Hovland.

                      If you have instagram then here's some of it, otherwise below are some bits.


                      8cfbb427-768e-482c-a04d-fcf83f2592fe-image.png


                      IMG_14023.JPG

                      We had a robot dog try ride it... somewhat successfully. About as good as most people's first time.
                      IMG_13932.JPG


                      IMG_13954.JPG
                      IMG_13956.JPG

                      This caught the eye of Ian Davis who I at the time didn't even realise was recording us till after the fact.
                      f585c579-315b-402b-8044-7a45e9751c23-image.png
                      https://www.youtube.com/watch?v=el1jDh9jaUg&list=LL&t=167s

                      ofc we finished up the second night with pizza.
                      IMG_14028.jpg

                      It was a very fun event and extremely fun to meet dozens of people that wanted to ask questions about the board. After all of this I'm itching (again) to carry on. After the headlights and xr controller pcb swap I will likely begin this again ^-^ Especially since me and Nick might actually have a booth next year and will try to show off a few more finished versions among other things we've both worked on.

                      B 1 Reply Last reply Reply Quote 9
                      • B
                        biell Plus GT DIY @Lia last edited by

                        @lia You really should have posted these as separate items in the thread, so we could give it all the upvotes it deserves. It looks like you had fun at the convention!

                        Lia 1 Reply Last reply Reply Quote 4
                        • Lia
                          Lia GT XR Pint Plus V1 DIY @biell last edited by

                          @biell I did consider it but I personally like to keep things all together ^-^
                          We had lots of fun, hoping to attend and be a "creator" at the next one.

                          1 Reply Last reply Reply Quote 6
                          • Lia
                            Lia GT XR Pint Plus V1 DIY last edited by Lia

                            Long time no update huh?

                            For the past few weeks between doing stuff for Fungineers I've been working on the XS but this time in Fusion360. It's not been as easy as I first thought since I wanted to make it all parametric.

                            So far I've nearly redone everything (from scratch, easier that converting it).
                            Onewheel XS v39.png

                            c2d99f8b-ecfd-4ba6-958d-b709ff7733fb-image.png

                            48007ee5-c1c8-40d0-b44e-7d32f3f0c7ff-image.png

                            Probably going to alter the front bumper engravings but for now I just made dxf's of the current ones.

                            I'm preparing 2x MK2 to be brought to this years OpenSauce in San Francisco.

                            As some of the earlier posts mentioned, me and @cheppy44 attended last year as attendees but this year we've applied to hopefully have a lil stall to show it off and let people hold and use it. If not we'll bring it anyway and let other attendees enjoy it as we wander the event.

                            At the moment because I've rebuilt it from the ground up in parametric design I've had to re-prototype parts including the rails because those shall be CNC'd this time.

                            I've also redone how the motor housing and hub covers will work. The outer covers will be CNC'd too along with the axle blocks.
                            IMG_16102.JPG

                            IMG_16117.JPG

                            I'm redoing how the ESC works and include some new features. For one an actual way to power it on and off as the BMS mods didn't work on the MK1. Once those show up I can do some tests.

                            L 1 Reply Last reply Reply Quote 9
                            • L
                              Lemur @Lia last edited by

                              @lia That looks fantastic!

                              Lia 1 Reply Last reply Reply Quote 2
                              • Lia
                                Lia GT XR Pint Plus V1 DIY @Lemur last edited by

                                @lemur Thank you :)

                                1 Reply Last reply Reply Quote 2
                                • Lia
                                  Lia GT XR Pint Plus V1 DIY last edited by

                                  Ancient resin that I need to replace didn't do great making a bumper but the new model with the HD lettering looks great. Even the absolutely tiny Registered ® came out.
                                  IMG_16139.JPG
                                  The weird white stains are still a thing but they showed up really bad only once I did the water bath to clean and dissolve the resin after an initial ISO bath. I think that resin is defo bad.

                                  Working on a really well done positive for the tire so I can later make a silicon negative and finally a final silicone rubber tire. I still need to resin print the lettering for the tire but since I'm waiting for the new resin I can't yet 😭

                                  In the meantime here's a sneaky pic.
                                  IMG_16140.JPG

                                  1 Reply Last reply Reply Quote 7
                                  • Lia
                                    Lia GT XR Pint Plus V1 DIY last edited by

                                    Bulk update tiiiime ^-^

                                    First some CAD images because they look cool but also try to show how complex this thing is.
                                    Onewheel XS v62 side.png

                                    Onewheel XS v62 front.png

                                    Nearly finished work on the controller side. Mostly been redoing where stuff goes now that I've changed how it actually works. Power button won't need any fancy circuitry now that I can get the controller to actually do it.
                                    IMG_16186.JPG

                                    Headlight bracket triples as the power cap holder and the IMU mount. USB C for scale (and not because I couldn't be bothered to move it out the shot).
                                    IMG_16187.JPG

                                    IMG_16188.JPG

                                    Rear IO is a little different too. USB C for programming/monitoring the VESC but I need to wire that in to replace the USB micro port 🤮
                                    IMG_16190.JPG

                                    Stinky desk utterly cluttered in parts and it's currently even worse😭
                                    IMG_16191.JPEG

                                    Press forming the lids using some 3d printed forms then crushing the 2 halves together with a sheet of 0.8mm aluminium in the middle. The controller one was easy enough but the battery one which I made a bit taller is not closing completely before bending the screw in my bench vice.
                                    IMG_16229.JPG
                                    I have a 6 ton hydraulic press on the way to do the job. I'm working on my Finnish accent while I wait for it to arrive.

                                    On da benchy prepping for some temporary bodge wires and cable repinning to test it for the first time.
                                    IMG_16219.JPG

                                    Excuse the crude testing setup. I'm here for results not an award in cable arranging :3 Better than the bucket I used last time I guess.
                                    IMG_16222.JPG

                                    Aaaaand it lives ^-^ Now I can get removing connectors and the stock caps to mount it properly and wire up the IMU.

                                    L 1 Reply Last reply Reply Quote 8
                                    • L
                                      Lemur @Lia last edited by

                                      @lia Amazing work!

                                      1 Reply Last reply Reply Quote 4
                                      • Lia
                                        Lia GT XR Pint Plus V1 DIY last edited by

                                        I got a new toy!
                                        IMG_16257.JPG
                                        6 Tons of squishy squish so I don't have to keep bending the screw in my bench vice 😫
                                        An arbor press would have been more suitable but getting one that'd fit and be cost effective made no sense while one of these have more power albeit with less feel for the pressure you're putting in.

                                        And it's made forming these lids so much easier!
                                        IMG_16258.JPG

                                        IMG_16255.JPG

                                        Got the pesky USB C wired up after demolishing the USB Micro port that was facing a bad direction for usability in this design.
                                        IMG_16232.JPG

                                        Gyro works too :3

                                        To save on time and finishing the CNC in time too I will get JLCPCB to fabricate and anodise the rails, axle blocks and hub plates. In the meantime a partial assembly is looking clean and familiar! ^-^
                                        IMG_16259.JPG

                                        1 Reply Last reply Reply Quote 7
                                        • Lia
                                          Lia GT XR Pint Plus V1 DIY last edited by Lia

                                          Been buuuuuuuuuuuusy ^-^

                                          You know those pics of a human nervous system laid bare (if not don't look it's nightmare fuel). This sorta reminds me of it.
                                          IMG_16274.JPG

                                          Didn't want to carve out space for pulldown resistors on the footpad so I managed to bake them onto the pins right off the VESC.
                                          IMG_16276.JPG

                                          Defo not going over the top with detailing things you won't see. I just had to even if it's not 100% accurate. It's hard to appreciate how tiny this thing is. I had to use the macro zoom.
                                          IMG_16277.JPG

                                          Was testing griptape and a printed footpad which worked great! Decided to tease it in this pic I put up on Insta the other day.
                                          IMG_16314.JPG

                                          In preparation for casting some parts I got a vacuum chamber and pump. Managed to get the pair separate real cheap on eBay second hand ^-^
                                          IMG_16287.JPG

                                          Also making some progress on the footpads. There are more jigs to make these than anything else on this iteration of the XS.
                                          IMG_16329.JPG

                                          IMG_16326.JPG

                                          IMG_16327.JPG

                                          IMG_16331.JPG
                                          You must ruin a lot of material to get even a tiny bit of experience and skill using a scroll saw. Honestly these things are evil but a band saw is scary and I'm running out of space/money 😅

                                          There are a bunch more processes needed to finish these so I made some spare in case something went wrong and I had to redo some. Learnt from last time :3

                                          This morning though things really ramped up. I got my CNC parts delivered. These.... cost quite a bit but honestly they were worth it. Let it be known a board half the size is not half the price even at cost.
                                          IMG_16340.JPG

                                          1 Reply Last reply Reply Quote 9
                                          • Lia
                                            Lia GT XR Pint Plus V1 DIY last edited by

                                            Me and @cheppy44 will be exhibiting the XS's at Opensauce 2024 in San Francisco June 15-16 🥰
                                            Onewheel_XS_2024-Apr-26_08-54-28PM-000_CustomizedView14312231399_png insta.png

                                            I have a few build log pics and stuff to upload but wanted to get a bit more done before sharing. In the meantime I wanted to share this as we've been accepted to have a booth ^-^

                                            Not sure how many of you are into the whole DIY sorta thing but if you are go check out https://opensauce.com/ for tickets and what to expect. Last years was great and this one is gonna be even bigger.

                                            L 1 Reply Last reply Reply Quote 6
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