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    XR Error 21 (repaired)

    Repair
    e21 error 21 xr controller
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    • Lia
      Lia GT XR Pint Plus V1 DIY @HanahsDax last edited by

      @hanahsdax Agreed, I don't get into shaming mostly to avoid bad blood in the space.
      Did either replace U17 as that looks new and missing the coating that the other chips have?

      H L 2 Replies Last reply Reply Quote 2
      • H
        HanahsDax @Lia last edited by

        @lia honestly not sure what all was done to that controller. This pic was sent when one of the repair techs said it was fixed.
        3E4EEBB6-CFA5-4625-8098-4AE984614F67.jpeg

        Lia 1 Reply Last reply Reply Quote 1
        • Lia
          Lia GT XR Pint Plus V1 DIY @HanahsDax last edited by

          @hanahsdax Ah found it, LF33A is marked on it and appears to be a 3.3v Voltage regulator
          https://www.mouser.co.uk/ProductDetail/STMicroelectronics/LF33ABDT-TR?qs=X0YN45AWjTaYMp6aKKXn6w%3D%3D

          Probing the output pin I can see it goes to the main ARM chip, U17 and the bluetooth module from what I can see so far.
          On the Pint U6 appears to generate the 3.3v line and the 12v line which provide power to those too.

          If that died nothing would work, so guessing it was replaced just in case or it had legitimately died. Surprisingly it only provides 0.5A which isn't a lot.

          Seems to work since I can talk to it so back to poking it.

          1 Reply Last reply Reply Quote 3
          • Lia
            Lia GT XR Pint Plus V1 DIY last edited by Lia

            Still haven't found anything yet so been taking some time now and then to try map out all the traces. Bottom layer is easy since you can see those traces but the top layer is hidden. Without a dedicated x-ray machine I can't see the actual traces so will need to probe them out and then figure out how they probably route.

            So far I've gotten this far trying to draw it out.
            I'm assuming at least 3 layers but there could be a 4th or 5th voltage layer.
            Red is the bottom layer
            Blue is the middle layer
            Green is the top GND layer
            XR 4209 PCB Traces (V2) small.jpg

            Saw a vid by William Osman making his own medical xray but I think I'll avoid potentially irradiating and destroying equipment around me ;)

            This'll likely not lead to me finding anything but it'll give me something to idly do, be useful for someone else and more importantly keep my brain entertained long enough for it to think of something better.

            NotSure 1 Reply Last reply Reply Quote 3
            • NotSure
              NotSure XR Pint @Lia last edited by

              @lia i'm starting to think ur not a system administrator at all...

              XR's got what plants crave!

              Lia 1 Reply Last reply Reply Quote 1
              • Lia
                Lia GT XR Pint Plus V1 DIY @NotSure last edited by

                @notsure Best news I've heard all week!
                That said what do you think I am then~?

                NotSure 1 Reply Last reply Reply Quote 2
                • NotSure
                  NotSure XR Pint @Lia last edited by

                  @lia said in XR Error 21:

                  That said what do you think I am then~?

                  alt text

                  XR's got what plants crave!

                  Lia 1 Reply Last reply Reply Quote 2
                  • Lia
                    Lia GT XR Pint Plus V1 DIY @NotSure last edited by

                    @notsure Omg yes please!

                    1 Reply Last reply Reply Quote 1
                    • Lia
                      Lia GT XR Pint Plus V1 DIY last edited by Lia

                      I think I found it!

                      The LED driver circuit has parts of it where both ends of a cap ground. This literally makes 0 sense so I think that's the problem. Looks like I had my probes round the wrong way. It only goes to ground in one direction so there must be a diode going back to ground off Vin that I was catching.

                      Appears to be on the front side of the driver circuit, I didn't realise what it was till drawing the traces.
                      Capture.JPG

                      Bare in mind the blue traces are my guesses. There are only certain ways they can route without interfering with the other traces on the same layer and the vias that go throught the whole pcb.

                      .

                      Edit 1

                      Still mapping stuff out... All I have to say is.... why.... WHY is this so confusing!
                      717c49b7-1313-4ebb-a36b-3a1f3c61894a-image.png
                      Bare in mind the blue lines are guesses (as are any red that are under a chip). I can tone them out but I can't see through objects :(

                      .

                      Edit 2

                      Going to stop for tonight, hit the wall trying to trace how the maps back to the chip without hitting the other traces. There must be either another way some of the other traces route or there's another layer somewhere. For now I've put those as purple traces.
                      XR 4209 PCB Traces (V3) small.jpg
                      I do feel that maybe there is a 3.3v layer on this PCB since it goes to so many other pins on a hidden layer that seem to conflict with the other trace paths. Suggesting it could be a 4 layer PCB.

                      L 1 Reply Last reply Reply Quote 4
                      • L
                        Lemur @Lia last edited by

                        @lia You have so much dedication and patience, kudos to you!

                        Lia 1 Reply Last reply Reply Quote 2
                        • Lia
                          Lia GT XR Pint Plus V1 DIY @Lemur last edited by Lia

                          @lemur Thanks :)
                          I know a schematic for the controller will allow 3rd party repair to get much better so putting in the effort seems like the right thing to do.

                          Still working on the spagetti part near the ARM chip. Got maybe 1 or 2 traces not routing on appropriate paths making some other traces hard to connect however I'm nearly making sense of it all.
                          Capture.JPG
                          Highlighted 2 traces I think are wrong (yellowy-green with the angee face pointing at them) that is stopping me route the 3 traces for the BMS/Controller communication. Hats off to whoever painstakingly routed these traces, no way did an automatic tool do this.

                          Full image for V4 below.
                          Red is the bottom layer
                          Blue is the middle layer
                          Green is the top GND layer
                          Pink is 3.3v that I haven't decided how they route yet
                          XR 4209 PCB Traces (V4) small.jpg
                          I can safely say I am much more familiar with how this works even if I don't understand what some parts do exactly. Will probably be able to give a full pinout for it soon or recreate the PCB as a gerber file for 3rd party manufacturing 0:

                          .

                          Edit 1

                          Thought I had it... AAAAAAAAAAAAAAH
                          Capture.JPG

                          .

                          Edit 2

                          Okay I figured out a way to route the blue traces that makes sense and isn't too weird. There are definitely ways the via's could have been placed to be more sensible but... oh well.
                          Capture.JPG

                          S. Leon 1 Reply Last reply Reply Quote 4
                          • S. Leon
                            S. Leon Plus V1 DIY XR @Lia last edited by

                            @lia In awe, I am, at your ability to figure these workings out!

                            Lia 1 Reply Last reply Reply Quote 2
                            • Lia
                              Lia GT XR Pint Plus V1 DIY @S. Leon last edited by

                              @s-leon Thanks :)
                              I like to think of it like those games where you try to arrange pipes to connect the inlet to the outlet. Just in this case there are lots and I have to find where the inlet and outlets are.

                              stinkyface 1 Reply Last reply Reply Quote 3
                              • stinkyface
                                stinkyface XR @Lia last edited by

                                @lia I reflowed the solder on a ASIC miner hashboard today and fixed an intermittent issue. Was feeling awesome then read this post and reaffirmed I'm not even on the same playing field as you. 👏

                                Lia 1 Reply Last reply Reply Quote 3
                                • Lia
                                  Lia GT XR Pint Plus V1 DIY @stinkyface last edited by

                                  @stinkyface Congrats on the repair! Reflowing isn’t nearly as easy as they make it look on YT.

                                  Funny side note, a few years ago I absolutely toasted a Toshiba laptop that had a lifted CPU… but because I’m a moron I used a heatgun @400c and some tin foil to try protect the rest of the board from the heat.
                                  That day I learnt what popcorning a pcb looked like.

                                  Since then I got myself the right tools for some reflowing. CPU reflowing is still out of my league.

                                  1 Reply Last reply Reply Quote 4
                                  • Lia
                                    Lia GT XR Pint Plus V1 DIY last edited by

                                    I have spent this entire time trying to find where the LED drivers get their power from.
                                    Thought I already checked this but apparently not since I accidentally discovered they're driven straight off the main battery rail. I am omega dumb.

                                    I now somehow have to figure how Batt+ reaches an of the vias on the LED side
                                    9824f7e7-c277-4c5b-a7f6-c8df376e1b8c-image.png
                                    Can't go to that pad for D5 since there is no surface trace leading to it or a via under it to connect to.

                                    Presumably the 4 blue traces going vertical between them route differently but I can't see a valid way to move them in a way that exposes a direct path between them. I imagine there is a sensible pathing that's just been clouded by my existing guesses, sort of like trying to solve a Sudoku by guessing a few numbers that later comes back to haunt you on the last few empty squares.

                                    1 Reply Last reply Reply Quote 3
                                    • Lia
                                      Lia GT XR Pint Plus V1 DIY last edited by Lia

                                      Still can't quite sus that routing so I'll sit on it a bit longer. In the meantime I've created a key down in the bottom with links to datasheets for each chip I've been able to identify.

                                      alt text

                                      Q1 - Q6 : IRF7759
                                      U1 - U2 : ACS781xLR
                                      U3 : LM5007
                                      U4 : TI 78LO5A
                                      U5 : HIP4086ABZ
                                      U6 : LVC541A
                                      U7 : LF33A
                                      U8 : ILT254S (CC2541)
                                      U9 : STM32F103VB
                                      U10 : LSM330DLC
                                      U11 : N/A
                                      U12 : N/A
                                      U13 - U16 : LM3402
                                      U17 : VP1781

                                      Edit : Thanks to ChunkDunkerson for U1- U3

                                      Thinking of posting this on Reddit and seeing if anyone's got any ideas on U1-U3 and suggestions on the last missing traces. Nevermind I posted it anyway :)


                                      EDIT : This has been continued in another thread


                                      NotSure 1 Reply Last reply Reply Quote 3
                                      • NotSure
                                        NotSure XR Pint @Lia last edited by

                                        @lia said in XR Error 21:

                                        ChunkDunkerson

                                        lmao

                                        XR's got what plants crave!

                                        1 Reply Last reply Reply Quote 1
                                        • b0ardski
                                          b0ardski last edited by

                                          so what was the final solution to end error 21? new lightbars?

                                          carving turns all year round

                                          Lia 1 Reply Last reply Reply Quote 2
                                          • Lia
                                            Lia GT XR Pint Plus V1 DIY @b0ardski last edited by

                                            @b0ardski Nothing yet, still sitting waiting for me to pick it up again. I'm going to remove the LED drivers to see if that fixes this one since the error occurs even when nothing is connected.

                                            b0ardski 1 Reply Last reply Reply Quote 2
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