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    Custom headlight and taillight (VESC)

    Mods & DIY
    elm headlight taillight led diy vesc ln2
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    • Sirgu
      Sirgu XR @Lia last edited by

      I read it twice .. still don't quite get it.
      @Lia, is it your commissioned work or voluntary project?
      What does ELM stand for anyways? (-There's no VESC tag to this topic.)
      Obviously I should've knew nothing about it, since asking stupid questions, right? lol

      Lia 1 Reply Last reply Reply Quote 3
      • Lia
        Lia GT XR Pint Plus V1 DIY @Sirgu last edited by

        @sirgu Aha sorry, added the tag!

        This is a custom headlight designed to go in the XR compatible ELM controller box designed to house VESC hardware.

        The first batch already shipped. Some over on Reddit already have them like DoctorDugong21
        alt text

        is it your commissioned work or voluntary project?

        I...er... honestly do not even know at this point lol. I'm getting one of the prototype boxes that were CNC'd as part of a group buy organised by @MacIak and @ed_co , the ELM name being an acronym for our names. Ed, Lia, Maclak :)

        For the lights that I'm doing here we'll be selling them but I just do the design work so little if any thought about that has occurred between my last 2 functioning brain cells yet. Waiting on part stock so I can ask the PCB fab to make the PCB and solder all the components on for me since like doing these by hand suck. It takes me ages!

        1 Reply Last reply Reply Quote 5
        • LOAFFETTE
          LOAFFETTE DIY last edited by

          Thats pretty cool! Making me want to jump back into my own LED project and finish it!

          also, I'm going to assume the discord is a long story...

          113 volts?! I could lick that!

          Lia 1 Reply Last reply Reply Quote 3
          • Lia
            Lia GT XR Pint Plus V1 DIY @LOAFFETTE last edited by

            @loaffette Good luck :) Love to see more projects~

            I don't like being in Discord groups. Too busy for my tastes and I like being able to just vanish in my own space. Discord kinda just invades what free personal time I get.

            LOAFFETTE 1 Reply Last reply Reply Quote 3
            • LOAFFETTE
              LOAFFETTE DIY @Lia last edited by

              @lia ah, understood!

              I know a few girls who don't like discord because of..
              certain people

              113 volts?! I could lick that!

              Lia 1 Reply Last reply Reply Quote 2
              • Lia
                Lia GT XR Pint Plus V1 DIY @LOAFFETTE last edited by Lia

                @loaffette That’s another big one although I’ve not had issues in the OW community minus a few forward comments now and then.

                LOAFFETTE 1 Reply Last reply Reply Quote 1
                • LOAFFETTE
                  LOAFFETTE DIY @Lia last edited by

                  @lia h o l y c r a p

                  113 volts?! I could lick that!

                  1 Reply Last reply Reply Quote 2
                  • Lia
                    Lia GT XR Pint Plus V1 DIY last edited by

                    Cmon gimme LEDs faster >.>
                    8a33abb7-a988-4f27-a5b2-49cd26ed4843-image.png

                    LOAFFETTE 1 Reply Last reply Reply Quote 3
                    • Lia
                      Lia GT XR Pint Plus V1 DIY last edited by

                      LEDs are in stock and I've been able to send off for a batch of 20 Headlights and Taillights.
                      It's not cheap but Nick has offered to help :3

                      I found some double sided adhesive thermal tape and on my test box it's holding really well and sinking the heat perfectly. After an hour doing a burn in test it's not even warm so I'm happy to assume it's unlikely these LEDs will cook themselves.

                      So the Headlights will come with some adhesive applied to the back of them so they can be easily installed.

                      The pads for wiring will be left untouched so the end user can just solder on their own connecter so that they can cut it to length and have them go to a connector of their choosing.

                      1 Reply Last reply Reply Quote 2
                      • LOAFFETTE
                        LOAFFETTE DIY @Lia last edited by

                        @lia POV: me waiting on my bank to send me a new debit card

                        113 volts?! I could lick that!

                        1 Reply Last reply Reply Quote 1
                        • Lia
                          Lia GT XR Pint Plus V1 DIY last edited by Lia

                          Look what showed up earlier for me to test in?


                          Edit: Just had the production file confirmed too. 8 per PCB, ordered 5 lots so 20 full sets :)
                          jlctop-4480x3200.png

                          jlcbottom-4480x3200.png

                          These will be V-cut into the individual headlights once the components are placed :3

                          LOAFFETTE 1 Reply Last reply Reply Quote 9
                          • LOAFFETTE
                            LOAFFETTE DIY @Lia last edited by

                            @lia this looks so cool!

                            113 volts?! I could lick that!

                            1 Reply Last reply Reply Quote 2
                            • Lia
                              Lia GT XR Pint Plus V1 DIY last edited by

                              Had a small hiccup with the design.

                              Turns out the footprint for the 5050 LEDs were rotated 180 out of order compared to the actual footprint. The fab told me they couldn't just rotate the pick and place operation so I've had to re-submit it after making an amendment to the EasyEDA library for that component in hopes it doesn't trip anyone else up lol.

                              Just confirmed the pick and place pre-production file so ideally I should have these in a few weeks :)
                              aef2c80f-7dbd-452e-8f61-8f062550033f-image.png

                              Then it's a case of getting a set off to Ed and Maclak before looking to sell off the first batch. No idea on what I'll price these at yet, something sensible of course though.

                              I have 20 pairs manufactured currently since that made the most economical sense taking into consideration shipping costs balloon after you hit around 1.5kg total weight.

                              1 Reply Last reply Reply Quote 8
                              • Lia
                                Lia GT XR Pint Plus V1 DIY last edited by

                                Still waiting on the lights, but they have at least touched down in the UK :)

                                In the meantime I'm working on the packaging since I can't just ship these things in boring boxes. No no no no nooooo~ I spent too much time in Product Design to NOT put that bit of education to use. Besides the difference between a villain and a super on is presentation and I simply cannot settle for less.

                                This is one of the lids to the boxes I've decorated with a stencil. I like the look (even if I got paint all over me. Thankfully not my new cute white top)
                                IMG_12501.JPG

                                These will of course go inside actual protective postage bags and not just left bare like this.

                                Each of these will contain 2 headlights, one with pre-applied double sided thermal adhesive for heat dissipation into the ELM controller housing and the other will remain without.
                                Also included will also be 2 little transparent EML stickers because who doesn't like free stickers.

                                S. Leon LOAFFETTE 2 Replies Last reply Reply Quote 7
                                • S. Leon
                                  S. Leon Plus V1 DIY XR @Lia last edited by

                                  @lia -- Stunning packaging! It makes my mouth water -- although I do not even use lights on my Onewheels.

                                  Lia 1 Reply Last reply Reply Quote 4
                                  • Lia
                                    Lia GT XR Pint Plus V1 DIY @S. Leon last edited by

                                    @s-leon Thank you <3 The box is a premade one for necklaces but the innards and decor will be all me :)

                                    They're sadly not drop in replacements for the XR but rather designed for modded boards that can interface with an RGB signal (RGBW in my case)

                                    1 Reply Last reply Reply Quote 3
                                    • cheppy44
                                      cheppy44 XR DIY last edited by

                                      most excellent @Lia!

                                      NotSure 1 Reply Last reply Reply Quote 3
                                      • LOAFFETTE
                                        LOAFFETTE DIY @Lia last edited by

                                        @lia That's pretty cool! Can't wait to see them out in the wild!

                                        113 volts?! I could lick that!

                                        1 Reply Last reply Reply Quote 3
                                        • Lia
                                          Lia GT XR Pint Plus V1 DIY last edited by

                                          Well look what decided to show up. So many LEDs 0.o
                                          IMG_12519.jpg

                                          Work is busy today though and I'm the only one covering support so haven't been able to take pics of the test I did but they work!

                                          Going to make a jig to separate and test these all then see how they compare to the XR, Pint and even my initial version.

                                          Update post to follow in a few hours x

                                          1 Reply Last reply Reply Quote 7
                                          • NotSure
                                            NotSure XR Pint @cheppy44 last edited by

                                            @cheppy44 said in ELM custom headlight and taillight (VESC):

                                            most excellent @Lia!

                                            alt text

                                            XR's got what plants crave!

                                            1 Reply Last reply Reply Quote 4
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