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    XR resurrection

    Repair
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    • vulkito
      vulkito @Lia last edited by

      @lia thank! That is actually a great idea! I’ll try tomorrow and will let you know ;)

      vulkito 1 Reply Last reply Reply Quote 1
      • vulkito
        vulkito @vulkito last edited by

        Ok, after injecting V to the rail with my power supply the limitation was triggered and nothing was hot. I connected everything back (batt and controller) and turned the ow on. Error 16 came up and the max was really hot compared to the rest of the components. I guess we got the culprit. Now we’ll see how the replacement goes. I’ll keep you posted!

        Lia 1 Reply Last reply Reply Quote 2
        • Lia
          Lia GT XR Pint Plus V1 DIY @vulkito last edited by

          @vulkito Good find, which component was it getting hot?

          vulkito 1 Reply Last reply Reply Quote 1
          • vulkito
            vulkito @Lia last edited by

            @lia was the max battery management chip (max 14921). I wasn’t expecting that…

            1 Reply Last reply Reply Quote 2
            • vulkito
              vulkito last edited by

              I reveived the parts! I’ll get to work tonight. Finger crossed!!!

              1 Reply Last reply Reply Quote 2
              • vulkito
                vulkito last edited by

                Replaced max ic, installed missing capacitor. E16 is gone! Which means that max ic and pic are supposed to be ok.
                However, the OW only stays on when plugged. As soon as i unplug the charger it turns off. I see that the area on the top of the balancing connector gets hot, but that’s a bunch of resistors mostly…

                Lia 1 Reply Last reply Reply Quote 4
                • Lia
                  Lia GT XR Pint Plus V1 DIY @vulkito last edited by

                  @vulkito Congrats on the progress!

                  Unplugging the charger causing it to turn off is normal, does it not want to power on at all when the power button is pressed?

                  vulkito 1 Reply Last reply Reply Quote 4
                  • vulkito
                    vulkito @Lia last edited by

                    @lia correct; once the charger is unplugged the ow does not turn on. Which i’m still thinking why could this be possible. The only thing i can think of is that the bms is not allowing the voltage to pass to the controller for some reason (which should be related with comms i think… but that’s a noob assumption xD)

                    1 Reply Last reply Reply Quote 2
                    • vulkito
                      vulkito last edited by

                      And i’m actually stuck on the ics from the upper side of the balancing connector (i want to check them since there is a lot of heat in there). The only thing i can see on the silk screen is M8t, which if i search looks like it is a sOT-23 and these ones have 6 pins, so it is not the same thing. I saw one that has 6 pins but it is a 9V voltage regulator, which i think it is not the same one. Finally i found a 2N7002PS which has M8% marking (% for the manufacturer site code) and is a 60V,320mA Mosfet. This one could be an option but i’m kind of guessing here. Any ideas out there? If it is a mosfet the pins should be grouped (3-2-1 maybe?) i should take a look to that… but tomorrow; time to go to bed xD

                      1 Reply Last reply Reply Quote 2
                      • vulkito
                        vulkito last edited by

                        I actualli saw a post about M8t … hahahaha viva la search!!

                        Lia 1 Reply Last reply Reply Quote 2
                        • Lia
                          Lia GT XR Pint Plus V1 DIY @vulkito last edited by Lia

                          @vulkito Before that you may want to try manually triggering the BMS into an on state.
                          The wire harness is prone to damaged cables, if the blue one breaks it loses the ability to power on via the button.

                          On the bms try connecting briefly the blue wire to the black wire. Those being the ones in the below image I borrowed from Reddit.
                          alt text
                          This will simulate the button being pressed. If that powers up it might just be the harness. @Lemur had similar with the purple wire in this post.

                          If not then it’s likely the BMS still.

                          vulkito 1 Reply Last reply Reply Quote 3
                          • vulkito
                            vulkito @Lia last edited by

                            @lia thanks! I will try that tonight and see how it goes. Something also weird is that when i plugged the charger it showed 100% charged on the app; but i know that it wasn’t at 100% (it’s been disassembled for two months or so)

                            L 1 Reply Last reply Reply Quote 1
                            • L
                              Lemur @vulkito last edited by

                              @vulkito I had a problem with code 16 on a friend's board once and that one turned out to be the vp1786 transeiver chip.

                              vulkito 1 Reply Last reply Reply Quote 3
                              • vulkito
                                vulkito @Lemur last edited by vulkito

                                @lemur thanks! Actually error 16 is gone (hopefully for good!). Now the board only stays on when plugged.

                                Taking into account that what i´m experiencing now are power issues i decided to not to plug the board again for now (I don´t know if i can burn any other thing) and take a look into the main MOSFETs. SO:

                                On the left side we have the 240N10F7 and looks good. But on the left side I found what apparently is a 20N08N5 MOSFET that is gone. I took a look into the resistance and are pretty low:

                                D-G: 2.4k
                                D-S: 0.2
                                G-S: 2.4k
                                S-D: 0.2
                                G-D: 2.4k
                                S-G: 2.4k

                                With these low values I thought that maybe I turned on the MOSFET when measuring on the gate because I have the same resistance between D-S and between S-D, but I put the negative of the multimeter on it to try to turn it off (just in case) and the values are still the same as above. In any case the rest of the values are also pretty low I think; G-S and D-G should be on the MOhms and are 2.4kOhm. I´m not still confident because when I plugged the OW the other day i didn´t feel any of the MOSFETs getting hot and a short as I´m seeing now could turn that component into a frying pan. I should have the short elsewhere.

                                On the other hand this maybe could explain those power issues. I´ll keep checking things and once checked i will connect everything and short the blue-black wires on the connector and also will measure voltage values on the MOSFETs.

                                1 Reply Last reply Reply Quote 2
                                • vulkito
                                  vulkito last edited by vulkito

                                  Finally the mosfet is gone. I desoldered the terminals and it is actually out. The problem is now that i’m not able to desolder this mosfet out of the board… it is like is bonded! Terminals are ok but no matter how hot i hit it with the air station it doesn’t move

                                  I do not want to damage the pcb even more. Any suggestions??

                                  1 Reply Last reply Reply Quote 1
                                  • vulkito
                                    vulkito last edited by

                                    I made it. Heat, flux, more heat, more flux… more heat… and more everything. That was a hell of a mosfet. The solder these guys used is hard to melt, even when cleaning the pads. Well… another month to receive the parts 🥲

                                    L 1 Reply Last reply Reply Quote 2
                                    • L
                                      Lemur @vulkito last edited by Lemur

                                      @vulkito Good job! Those mosfets are soldered on and require a lot of heat. I made sure the two legs were cut off or separated first before unsoldering the mosfet as I didn't want to tear off the solder pads for the mosfet legs. Ask me how I know. Haha.
                                      Fm use lead free solder which is a pain.

                                      vulkito LOAFFETTE 2 Replies Last reply Reply Quote 3
                                      • vulkito
                                        vulkito @Lemur last edited by

                                        @lemur yeah… one of the legs lifted up a little bit the pad, so this week i’ll have to fix it with some uv resin. I checked the components next to it because i was concerned i destroyed them with all that amount of heat. Looks like those are ok, but… let’s see when the part arrive. This is taking its time xD

                                        1 Reply Last reply Reply Quote 2
                                        • LOAFFETTE
                                          LOAFFETTE DIY @Lemur last edited by

                                          @lemur I guess lol
                                          I use lead free on my projects since I don't have to worry about getting lead poisoning. I like the IQ level I currently have and have no interest in dropping it.

                                          Also if you rip a pad off, I think you could just run a patch wire from the trace to the leg of the chip. That's what I've seen some people do when fixing circuit boards on old computers that had their traces eaten through

                                          113 volts?! I could lick that!

                                          vulkito 1 Reply Last reply Reply Quote 3
                                          • vulkito
                                            vulkito @LOAFFETTE last edited by

                                            @loaffette LOL
                                            I thought on the wire but then i remembered all the problems i had in the past with vibrations on things that move and i will try to repair the pad with epoxy and copper. If it doesn’t move i don’t have to worry. On motherboards that are usually static there is no problem, but i’ve seen broken cables just due to vibrations, which is a pain

                                            1 Reply Last reply Reply Quote 2
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